ES305: Virtual Tools in Engineering Design

Course Syllabus -- Fall 2009

Revised 8-23-2009

Catalog Description: This course introduces students to the engineering design process including: determining a market need, creating design specifications, concept generation, evaluation of concepts and final specifications of a particular design. Emphasis will be on the virtual tools engineers use in this process, such as developing CAD models, simulating the operation of the design, developing a virtual environment including a human-computer interface, and presentation of the resulting design. Appropriate software will be used throughout, including CAD software such as AutoCAD and Solid Edge, modelling software such as 3D Studio Max, Maya or Rhino, analysis software such as a FEM package, virtual environment software such as Virtools, and computer graphics/video production and presentation software such as Adobe Photoshop and Premiere and/or Macromedia Flash.

Prerequisites: Sophomore, junior or senior status, an introductory calculus course, and consent of the instructor.

Textbooks: None. Handouts will be provided throughout the semester.

Reference Texts:

  1. Howard C. Crabb, The Virtual Engineer: 21st Century Product Development, Society of Manufacturing Engineers, 1997, ISBN 0872634914.
  2. Jean-Marc Gauthier, Building Interactive Worlds in 3D, Elsevier Science & Technology Books, 2005, ISBN 0240806220.
  3. Wolfgang F. Preiser and Elaine Ostroff, Universal Design Handbook, McGraw-Hill Professional, 2001, ISBN: 0071376054.
  4. Steven C. Wheelwright and Kim B. Clark, Revolutionizing Product Development, Free Press, 1992, ISBN 0029055156.

Meeting Time & Location: Monday and Wednesday, 4:30 to 5:45 pm
Most (but not all) classes will be held in CAMP 172, and some will be held in CAMP 163. Check the course calendar frequently.

Instructors:

Name Office Phone Email Office Hours
James Carroll CAMP 164 7726 jcarroll@clarkson.edu TBD
Johndan Johnson-Eilola BH Snell Hall 180 6488 johndan@clarkson.edu TBD
Ken Willmert CAMP 367 2323 willmert@clarkson.edu TBD
Dave Beck BH Snell Hall 176 4205 dbeck@clarkson.edu TBD
Jan Searleman Science Center 375 2377 jets@clarkson.edu TBD

Course Learning Objectives:

  1. To become familiar with the engineering design approach.
  2. To apply virtual tools to the design process.

Course Learning Outcomes:

  1. Use the design process to create new concepts.
  2. Apply CAD and animation tools to these concepts.
  3. Be able to analyze the design.
  4. Use tools to create a virtual environment for market research, etc.

Grading Policy:

Your overall grade for the course will be based on the following:
Homework 30%
Quizzes & Assessment 30%
Project 40%

The grade for your course project accounts for 40% of the overall grade for the course. The remaining 60% (30% from homework and 30% from quizzes/other assessment) will be computed by weighting your scores in each area as described below.

The course covers five major areas: the Concurrent Engineering Design Process; CAD and Design Analysis Tools; Usability; Modelling and Media Production; and Virtual Environments. Since there is a different amount of time spent on each topic and the number and complexity of the computer tools varies, your grade in each area will be weighted as given in the table below.

Quizzes, if any, will be given during class periods as topics and computer tools are covered. Any quiz which is missed (only for excused absences) must be made up. There is no quiz in the Concurrent Engineering Design area or in Video Production. Instead of a quiz you will be assigned a deliverable and your grade on this will be assessed by the instructors.

There is no final exam in the course -- the project is a substitute. Your team will be expected to give a 10-15 minute oral presentation of your project at the end of the semester and to submit a final written report.

Topic Instructors/Time Weight
The Concurrent Engineering Design Process Carroll/3 weeks 20% of total
CAD, Animation and Design Analysis Tools Willmert/4 weeks 30% of total
Usability Johndan Johnson-Eilola/1.5 week 10% of total
Modelling & Media Production Dave Beck/1.5 week 15% of total
Virtual Environments Searleman/3 weeks 25% of total

A schedule of topics, readings, and assignments will be posted on the course calendar (available by clicking here). Readings and assignments are to be done prior to the class period when it is due. Class time will primarily consist of lecture, although discussion is highly encouraged. In addition, there are specific sessions for "hands-on" computer skills development. During computer lab periods, you will use no other computer applications. Failure to follow these guidelines will result in a reduction in points from your final grade.

Attendance:

Attendance is required and will be taken at the beginning of each class period. Any student with two or more non-excused absences will have their final grade for the semester reduced by one half letter. We expect you to let me know ahead of time if you will miss a particular class session, especially if it is a scheduled quiz, so we can establish a plan for making up graded work. Attendance also means coming to class prepared to participate and contribute. Please turn off your cell phone (if you have one) -- no exceptions!

Performance Ratings:

Excellent A 90-100 total points
Good B 80-89 total points
Average C 70-79 total points
Marginal D 60-69 total points
Fired! F less than 60 total points

Academic Integrity:

The University's Student Code of Conduct is in effect for this course, to include reporting of violations to the Academic Integrity Committee.

Tentative Course Outline: (subject to change)

Topic Instructor(s) Approximate Time
The concurrent engineering design process
    Determining market need
    Creating design specifications
    Concept generation
    Design for 6 Sigma
Carroll 3 weeks
CAD and design analysis tools
    Solid Edge
      parametric solid modelling
    Visual NASTRAN 4D
      Strength & Dynamic Analysis
Willmert 4 weeks
Usability Johnson-Eilola 1.5 weeks
Media Production and presentation
    Rhino modelling and animation
Beck 1.5 weeks
Introduction to Virtual Environments
    Virtools
      virtual development platform
Searleman 3 weeks
Project Development   remainder of the semester


Send questions or comments to:
jets@clarkson.edu